Scientists develop film that breaks down viruses

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A new plastic surface could turn everyday objects into silent defenders against viruses.

It happens dozens of times a day without much thought. Hands move from phone to keyboard, from door handle to table surface, carrying invisible traces along the way.

Most of it goes unnoticed, but the idea that everyday objects could actively fight back against microbes is beginning to shift how researchers think about hygiene.

According to researchers at RMIT University in Australia, a new type of plastic may soon turn common surfaces into active barriers against viruses, rather than passive carriers, reports Science Daily.

A surface that fights back

The team has developed a transparent, ultra-thin plastic layer designed to physically damage viruses the moment they land. Instead of relying on chemical coatings, the material works through its structure.

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Its surface is covered in microscopic pillars, far too small to see, which interact directly with viral particles. When a virus touches the film, these structures stretch its outer layer until it breaks apart.

This approach marks a shift from traditional antiviral materials, which often depend on metals or chemical agents that can wear off or require maintenance.

Tested in the lab

In controlled experiments using a respiratory virus linked to illnesses like pneumonia, the material showed strong results. Within an hour, the vast majority of viral particles were no longer able to infect cells.

The researchers highlight that the material is based on acrylic, making it flexible and suitable for large-scale production.

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This could allow it to be applied to everyday items such as screens or medical equipment.

Key findings from the study include:

  • Around 94% of virus particles were neutralized within 60 minutes
  • Performance depended heavily on the spacing of microscopic structures
  • The material can be manufactured using existing industrial methods

Why spacing matters

One of the most important discoveries was not the height of the tiny pillars, but how closely they are arranged.

When positioned tightly together, multiple pillars can act on a single virus at once, increasing the mechanical stress.

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The most effective configuration involved spacing of roughly 60 nanometers. When that distance increased, the antiviral effect dropped significantly.

The research builds on earlier work with rigid materials but shows that flexible plastics can achieve similar, or even better, outcomes when engineered correctly.

Researchers say the goal is practical use, from consumer electronics to healthcare environments, where reducing surface transmission could have a meaningful impact.

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This article is made and published by Mie Hermansen, who may have used AI in the preparation.

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